Scrambler

FOUR WHEEL DRIVE WEB

Page 2

bed4.JPG (96035 bytes)

Check out my Durabak page to see my interior liner.

exteriorpatch.JPG (71384 bytes)insiderearcorner.JPG (85787 bytes)interiorpatch.JPG (81155 bytes)outsidecorner.JPG (72819 bytes)outsidecorner2.JPG (83712 bytes)

All of the body work was done at Shelton Autobody in Manchaca, Texas.  Before I picked it up, they sanded and primed the exterior and cut-in the firewall and openings.

D44front.JPG (55311 bytes)M20HDrear.JPG (97500 bytes)M20HDrear2.JPG (44364 bytes)

The front axle is a Dana 44 from a '79 Wagoneer and the rear is a Model 20 HD from an '83 Grand Wagoneer.  I had the gears and ARBs installed at Jeepmasters in Austin.

tubonframe.JPG (51040 bytes)engine2.JPG (95469 bytes)tubonframe2.JPG (59434 bytes)cjrocker.jpg (113023 bytes)

Tub on Frame for fitting.  Rocker damage that needs repair.  The rear passenger corner also needed to be replaced.  I was luck enough to find a guy with a Scrambler parts tub and he let me have the rear inside corner(Thanks Jeepskate).  I took the tub off the frame and to the body shop for repairs.

While the tub was gone I collected some parts and started installing the engine accessories.

tf727.JPG (90540 bytes)D300.JPG (104279 bytes)tubengine.JPG (68935 bytes)

I bought a Grand Wagoneer TF727 tranny in College Station for $300 and I cleaned and reused the Dana 300 transfer case.  I borrowed an engine hoist from a neighbor and started putting everything back together.

frame.JPG (87294 bytes)frame2.JPG (69564 bytes)

When I finally got started working on the project I stripped everything from the top of the frame and wire wheeled all of the rust/grime/paint off down to bare metal.  This is a nasty job and you will get dust and grime everywhere with the wire wheel.  I coated the frame with 2 coats of Hammerite.  While the tub was off I took it to be sandblasted.  I got the tub sandblasted and primed with an epoxy primer for $250.

engine.JPG (90738 bytes)

New Engine only $550.  I got a deal!

engine4.JPG (104456 bytes)heads.JPG (71275 bytes)

Unfortunately when I got home I realized that the engine that was a runner when the Scrambler was parked was now a fused rust block.  The seller and I worked this out and I found a deal on a new engine in Dallas.

jeepintow2.jpg (170518 bytes)

We drove to Little Rock from Austin on 1/26 and then to Cabool and back to Little Rock on 1/27 and then back to Austin on 1/28.  It was a lot of driving for one weekend, but I was excited about the upcoming project and we visited with friends in Little Rock so it was well worth the drive time.

scramorig1.jpg (57255 bytes)scramorig2.jpg (64870 bytes)chassis.jpg (98469 bytes)newtub.jpg (123025 bytes)oldtubside.jpg (81435 bytes)

This is what the Scrambler looked like when I picked it up in Cabool, MO on January 27, 2001. 

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Four Wheel Drive Web